Navigating chemical regulations is essential for companies aiming to maintain compliance and protect public health. The TSCA FAQ addresses one of the most impactful components of U.S. chemical control laws—specifically, restrictions on Persistent, Bioaccumulative, and Toxic substances. These rules, established under the Toxic Substances Control Act (TSCA), not only impose strict obligations on businesses but also require proactive measures to reduce environmental and human exposure to hazardous chemicals.
The Environmental Protection Agency (EPA) exercises its authority primarily through:
Toxic Substances Control Act (TSCA) Section 6(h) (15 U.S.C. §2605)
January 2021 PBT Final Rule (40 CFR Part 751, Subpart E)
2023-2024 Revisions (Notably for PIP 3:1 enforcement discretion)
Key Distinction from Other TSCA Rules:
Unlike standard TSCA chemical evaluations, Section 6(h) is unique because it:
Expedited 3-year review timeline
Stricter “unreasonable risk” threshold
Fewer exemption opportunities
EPA applies rigorous quantitative thresholds:
Property | Measurement Method | Threshold Level |
---|---|---|
Persistence | Soil/water half-life | >2 months |
Bioaccumulation | BCF/BAF testing | ≥1,000 |
Toxicity | EC50/LC50 assays | ≤1 mg/L (aquatic) |
Example Substance Profile – DecaBDE:
Environmental persistence: 5.7 year soil half-life
Bioaccumulation: BCF of 6,800 in rainbow trout
Chronic toxicity: LOEC of 0.1 mg/kg/day in mammals
The selection process involved multiple factors:
Initially, 2014 TSCA Work Plan prioritization
Then, 2016 Risk Evaluations showing unreasonable risk
Finally, International Alignment with:
Stockholm Convention (DecaBDE)
UNEP HCBD listings
OECD PBT screening criteria
Chemical | Key Restrictions | Exemptions | Enforcement Status |
---|---|---|---|
DecaBDE | Total ban | Military/Nuclear uses | Full enforcement |
PIP 3:1 | Prohibited in consumer goods | Aviation hydraulics until 9/2024 | NAA in effect |
HCBD | Byproduct controls | None | Case-by-case |
Importantly, PIP 3:1 No Action Assurance (NAA) for electronics expires September 2024 – prepare for full compliance.
Businesses must maintain:
Supplier Certifications with:
Full material declarations
Testing methodology documentation
Laboratory Reports from ISO 17025 accredited facilities
Downstream Notifications including:
Customer acknowledgment receipts
Safety data sheet updates
Exemption Justifications with:
Technical support documents
Use-case evidence
A phased approach is recommended:
First, Initial Screening ($200-500/sample)
Then, Confirmatory Testing ($800-1,500/sample)
GC-MS for volatile organics
HPLC for phenolic compounds
Finally, Ongoing Monitoring
Quarterly batch testing
Supplier audit program
Best Practice: Allocate 0.5-1.5% of product cost for compliance testing.
Region | Regulation Region | Key Differences from TSCA |
---|---|---|
EU | REACH Annex XIV | 28 PBTs vs 5, authorization process |
China | MEP Order 38 | DecaBDE only, no PIP 3:1 restrictions |
Canada | CEPA 1999 | Similar substances but delayed timelines |
Compliance Impact Analysis:
Consequently, 72% of EU-compliant products require reformulation for US market
Asian imports show 3× higher violation rates (EPA 2023 data)
2024 Regulatory Developments:
South Korea: K-REACH amendments adding PBT categories
United Kingdom: UK REACH consultation on PBT thresholds
MERCOSUR: Proposed harmonization with EU standards
Strategic Recommendation:
Implement a “Global Highest Standard” policy using:
EU REACH as baseline
TSCA PBT for US market
China GB standards for Asian exports
Therefore, companies should monitor these changes closely.
Recent cases demonstrate:
2023 Automotive Case: $3.2M penalty for DecaBDE in wiring harnesses
2024 Electronics Import: 100% shipment rejection for PIP 3:1 violations
Ongoing: EPA Region 5 targeting plastic component manufacturers
Compliance Risk Matrix:
Risk Factor | Probability | Impact |
---|---|---|
Civil Penalties | High | $50k/day/violation |
Product Seizure | Medium | Full shipment value |
Reputational Harm | Very High | Stock price impact |
An effective framework includes:
Governance
Designated PBT compliance officer
Board-level reporting
Technical Controls
SAP EHS module implementation
Automated SDS management
Supply Chain Management
Tier 1-3 supplier audits
Contractual penalty clauses
Testing Regimen
10% random sample rate
Annual method validation
Training
Certified specialist program
Quarterly workforce updates
Action Steps:
Include PBT compliance clauses in supplier contracts (reference 40 CFR §751.407).
Require third-party lab certifications for high-risk materials (e.g., plastics, lubricants).
Conduct annual audits of Tier 1 and 2 suppliers.
Red Flags: Suppliers refusing to disclose full material compositions or citing “proprietary blends.”
Immediate steps:
Quarantine affected inventory.
Notify the EPA via CDX portal within 15 days (per TSCA §8(e)).
Seek indemnification per contractual terms.
Mitigation: Maintain a 10% financial reserve for supply chain contingencies.
Process: Submit a “Critical Use Exemption” petition (40 CFR §751.413) with:
Technical justification (e.g., no feasible alternatives).
Exposure mitigation plan.
Phase-out timeline (max 5 years).
Success Rate: <15% approved (EPA 2023 data).
PBT Substance | Common Alternatives | Trade-offs |
---|---|---|
DecaBDE | Aluminum trihydroxide, Phosphinates | Higher cost (20–30%) |
PIP 3:1 | Pentaerythritol tetrastearate | Reduced thermal stability |
HCBD | Catalytic recycling processes | Energy-intensive |
No: Unlike EU REACH, TSCA prohibits PBTs at any concentration in articles unless specifically exempted (e.g., PIP 3:1 in aviation until 2024).
Frequency:
Annual testing for high-volume products (>10,000 units/year).
Biannual if supply chain changes occur.
Cost-Saving Tip: Use “group testing” for products with identical material profiles (EPA-accepted since 2022).
Complying with the EPA’s Toxic Substances Control Act (TSCA) PBT regulations is not just a legal obligation—it’s a critical step toward responsible business operations and environmental stewardship. As these rules continue to evolve, companies must stay proactive to avoid costly penalties, supply chain disruptions, and reputational damage.
Contact Enviropass to learn more about TSCA and how to assess your products against it.